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- 1、焊接的方法有几种
- 2、焊接可以通过哪几种途径来达成接合的目的
1、焊接的方法有几种
金属焊接方法主要分为熔焊、压焊和钎焊三大类。
熔焊:熔焊是在焊接过程中将工件接口加热至熔化状态,不加压力完成焊接的方法。熔焊是在焊接过程中将工件接口加热至熔化状态,不加压力完成焊接的方法。常用的压焊工艺是电阻对焊,当电流通过两工件的连接端时,该处因电阻很大而温度上升,当加热至塑性状态时,在轴向压力作用下连接成为一体。压焊:压焊是在焊接过程中施加压力而不加填充材料。多数压焊方法如扩散焊、高频焊、冷压焊等都没有熔化过程,因而没有像熔焊那样的有益合金元素烧损,和有害元素侵入焊缝的问题,从
2、焊接可以通过哪几种途径来达成接合的目的
焊接,又称熔接,是通过加热、高温或高压将金属或其他热塑性材料如塑料接合起来的制造工艺和技术,焊接通过下列三种途径达成接合的目的:
Welding, also known as welding, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. The purpose of joining is achieved in the following three ways:
1.熔焊——加热欲接合之工件使之局部熔化形成熔池,熔池冷却凝固后便接合。必要时可加入熔填物辅助,它是适合各种金属和合金的焊接加工,不需压力。
1. Fusion welding - heating the workpieces to be joined to locally melt them to form a molten pool, and the molten pool cools and solidifies before joining. When necessary, fillers can be added to assist. It is suitable for welding of various metals and alloys without pressure.
2.压焊——焊接过程必须对焊件施加压力,属于各种金属材料和部分金属材料的加工。
2. Pressure welding - the welding process must apply pressure to the weldment, which belongs to the processing of various metal materials and some metal materials.
3.钎焊——采用熔点低于母材的金属材料作为钎料,用液态钎料润湿母材,填充接头间隙,并与母材互相扩散,实现链接焊件。适用于各种材料的焊接,也适用于不同金属或异种材料的焊接。
3. Brazing - a metal material with a melting point lower than that of the base metal is used as the brazing material, and the liquid brazing material is used to wet the base material, fill the joint gap, and diffuse with the base material to realize the connection of welding parts. It is suitable for welding of various materials, and also suitable for welding of different metals or dissimilar materials.
低碳钢材质的直缝焊接钢管,其焊接温度控制在1250~1460℃,能满足3~5mm壁厚的焊透要求。焊接温度主要通过调节高频涡流热功率和焊接速度来控制。
For straight seam welded steel pipes made of low carbon steel, the welding temperature is controlled at 1250-1460°C, which can meet the penetration requirements of 3-5mm wall thickness. The welding temperature is mainly controlled by adjusting the high frequency eddy current thermal power and welding speed.
当输入热量不足时,加热后的直缝钢管焊接边缘达不到焊接温度。金属组织保持固态,导致未熔合或未焊透。当输入热量过大时,受热焊缝边缘超过焊接温度,产生过烧或熔滴,使焊缝形成熔洞。
When the input heat is insufficient, the welded edge of the heated straight seam steel pipe cannot reach the welding temperature. The metal structure remains solid, resulting in lack of fusion or penetration. When the input heat is too large, the edge of the heated weld exceeds the welding temperature, resulting in overburning or molten droplets, causing the weld to form a hole.
各种压焊方法的共同特点是在焊接过程中施加压力,不添加填料。扩散焊、高频焊、冷压焊等大多数压力焊接方法没有熔化过程,因此不存在熔焊那样的有益合金元素燃烧、有害元素侵入焊缝等问题。从而简化了焊接工艺,提高了焊接安全和卫生条件。同时,由于加热温度低于熔焊,加热时间短,热影响区小,许多难以用熔焊焊接的材料。往往可以用压焊焊接成与母材强度相同的高质量接头。
A common feature of various pressure welding methods is that pressure is applied during the welding process without adding fillers. Most pressure welding methods such as diffusion welding, high-frequency welding, and cold-pressing welding do not have a melting process, so there are no problems such as the burning of beneficial alloying elements and the intrusion of harmful elements into the weld like fusion welding. Thereby, the welding process is simplified, and the welding safety and hygienic conditions are improved. At the same time, because the heating temperature is lower than fusion welding, the heating time is short, and the heat affected zone is small, many materials are difficult to be welded by fusion welding. High-quality joints with the same strength as the base metal can often be welded by pressure welding.
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